※Main technical parameters and requirements in production line
Type:LYWJ150-1800 model 5 layer corrugated paperboard production line:
1、 The maximum production width of the corrugated cardboard:1450mm
2、 Design speed:150m/min
3、 Economic speed:100-120 m/min
note:Production line speed test paper should meet the following requirements:(the surface temperature of the equipment is not less than 172℃)
﹡Paper rating of not less than B grade ﹡Paper moisture content of about:11%±2%
﹡top paper:100—250g/m2 ﹡core paper:100--250g/m2
﹡corrugated paper:100—200g/m2
4、 Flute-type combination:B,C(as customers’ requirement)
5、 Steam the necessary requirements:
﹡amount of steam 1500—2000Kg/Hr ﹡the highest pressure 1.2Mpa
﹡common pressure:0.8-1.1Mpa
6、power supply:380V 50Hz Three-phase four-wire system
7、equipment installed total power:about150KW The actual power consumption:about 80KW(full speed)
8、equipment covers:about75m×10m×5m(Specific length of foundation Figure prevail)
9、Equipment out of paper orientation:According to the user to determine the transmission plant set left or right position
10、Equipment applicability,Available in A, B, C class domestic or imported paper Paper
Customer-owned section
1、steam heating system:proposal with 4000Kg / Hr of a steam boiler pressure:1.25Mpa steam pipeline。
2、air compressed machine、air pipeline、glue conveying pipe。
3、power supply、wires connected to the operation panel and line pipe。
4、water sources、water pipelines、buckets and so on。
5、Water, electricity, gas flush mounting civil foundation。
6、Test with the base paper、corn starch (potato)、Industrial use caustic soda、borax and other material。
7、Oil equipment、lubricating oil、hydraulic oil、lubricating grease。
8、installation、commissioning of food, accommodation。And provide installers with the installation.
Name of machine:5 layer corrugated paperboard production line
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specification |
Equipment name |
UNIT |
QTY |
Remark |
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HS-F |
Shaftless mill roll stand |
set |
5 |
Spindle ¢240mm, hyperbolic heavy rocker toothed chuck,multi-point brake, hydraulic drive lifting, panning left and right on the middle. |
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Paper trolley |
set |
10 |
track length6000mm,trolleyused 10mm medium plate welding。 |
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PR-1-600 |
Top paper preheater |
set |
2 |
roller¢600mm,including pressure container certificate.Electric adjustment wrap angle。Wrap angle can adjust the paper preheat area in the range of360°. |
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PR-1-600 |
Core paper preheater |
set |
2 |
roller¢600mm,including pressure container certificate.Electric adjustment wrap angle。Wrap angle can adjust the paper preheat area in the range of360°. |
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SF-320S |
Corrugated fingerless single facer |
set |
2 |
Corrugated main roller¢320mm,material with52CrMo tungsten carbide alloy steel,independent gearbox,universal joint transmission structure, |
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PR-3-600 |
Triple preheater |
set |
1 |
roller¢600mm,including pressure container certificate.Electric adjustment wrap angle。Wrap angle can adjust the paper preheat area in the range of360°. |
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GM-18 |
Double glue machine |
set |
1 |
Glue roller diameter215mm.Each independent frequency motor drive, manual adjustment glue gap. |
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DF |
Conveyor bridge |
set |
1 |
200mm main beam channels, independent inverter motor drive pull paper feed, adsorption tension.Electric correction。 |
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DF-10 |
Double facer |
set |
1 |
Dryer section 600MM*14pieces hot plate,pneumatic lift roller, using intensive pressure roller。 |
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ZQS |
Thin knife slitting |
set |
1 |
Electric thin blade,electric detuning,five knives eight lines, Delta inverter,blade with tungsten alloy steel making. |
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NC-120 |
NC cutter helical knives |
set |
1 |
Full AC servo control, energy storage brake, helical blade structure, oil-immersed gears,10.5-inch touch screen display. |
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DMT-120 |
Paper sheet delivery and side conveyor |
set |
1 |
Electric adjustment cardboard size, pneumatic control transverse output paperboard. |
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ZJZ |
Glue station system |
set |
1 |
Customer-owned pipeline. send glue pump、back glue pump.Each using glue unit and glue storage unit adopt gear pump automatically recycle. |
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QU |
Gas source system |
a |
1 |
Including0.6m³gas tank1 unit。Air pump、pipeline is prepared by the customers. |
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ZQ |
Steam system |
set |
1 |
Including within equipment pipelines valve、traps、meter and steam elements,customer-supplied heat and piping. |
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DQ |
Electrical control cabinet system |
set |
1 |
Electrical control system: the whole line speed regulation institutions adopts frequency conversion motor.Electric cabinet surface electrostatic spraying paint, wear resistance and beautiful.Main contactor main relay adopt famous brand product. |
HS-F Hydraulic shaftless mill roll stand
※Structural feature:
★adopt hydraulic drive to complete the paper clamping, loosen, remove for the medium, translation left and right and others,the lifting of the paper adopts hydraulic drive.
★brake adjustable adopts multipoint braking system.
★every stand matched two sets paper car , and they can paper on the both sides at the same time.
※Technical parameters:
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1、the range of clamping paper:MAX1800mm MIN700mm |
2、clamping diameters:MAX¢1500mm |
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MIN¢350mm |
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3、main shaft diameter of paper holder:¢240mm |
4、gas source work pressure(Mpa):0.4---0.8Mpa |
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※Hydraulic system parameters:
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1、Work pressure(Mpa):16---18Mpa |
2、lifting hydraulic cylinder:¢100 |
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×440mm |
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3.Clamping hydraulic cylinder:¢63×1300m |
4、hydraulic station motor power:3KW |
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--380V -- 50Hz |
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2、5、solenoid valve |
voltage:220V 50 Hz |
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※Mainly purchased parts, raw materials and origin:
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Name of main parts |
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Brands or place of origin |
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material |
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Main shaft |
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Day steel production |
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diameter242mm |
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Swing arm |
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Production by own |
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Resin sand gray ironHT200 |
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wallboard |
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Jigang prduction |
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Q235AWelding parts |
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bearing |
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HRB,ZWZ,LYC |
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expand chuck |
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Zhejiang xusheng |
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3、4inch shared |
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Main electrical |
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France Schneider |
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appliance |
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button |
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CHINT NP2series |
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Air switch |
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French Schneider |
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Pneumatic |
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Zhejiang Sonor CSM |
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components |
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Hydraulic station |
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Shandong zaozhuang |
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Brake pump |
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zhejiang |
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※paper trolley、track
Paper trolley、track
※Structural features:
★push the roller in place。
★track whole buried, The main frame of the 14th channel with ¢ 20mm cold drawn round welding,the track length 6000mm。
★Each paper with two stage paper trolley,and the paper from the two sides at the same time。
※main purchased components、materials and place of origin:
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Name of main parts |
Brands or place of origin |
Material and type |
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Track and paper trolley |
Tanggang or Jigang |
Number 14 channel steel、Q235A、strip |
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bearing |
HRB、ZWZ、CYC |
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PR-1-600 top(core)paper preheater
※Structural features:
★In accordance with national standard category pressure vessel,and with the pressure vessel certificate.
★The roll surface after precision grinding, fine grinding and hard chromium plating processing,surface friction,durable.
★electric adjustable angle, angle can rotate in the range of 360°,and adjust the paper preheat area.
※technical parameters:
1、diameter of the preheat roller:¢600mm
Diameter of the angle:¢85mm×2
2、work power:380V 50Hz
3、motor power:250W short(S2)work system
※main purchased parts、materials and place of origin:
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Name of main parts |
Brands or place of origin |
Material and type |
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Steam rotary joint |
Shandong tengzhou Lu guan qiu |
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preheater |
Hangang or Jigang |
Q235BPressure Vessel Plates |
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bearing |
HRB、ZWZ、CYC |
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Seat belt bearing |
Zhengjiang five rings |
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reducer |
Shandong, De zhou,Jin bu huan |
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relays |
Chint or de li xi |
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Angle axis |
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GB seamless steel pipe¢85 |
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traps |
Beijing |
Inverted bucket |
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