LF-150-1800 model high speed 5 layer corrugated cardboard production line

Product Details

※Main technical parameters and requirements in production line

Type:LYWJ150-1800 model 5 layer corrugated paperboard production line:

1、 The maximum production width of the corrugated cardboard:1450mm

2、 Design speed:150m/min

3、 Economic speed:100-120 m/min

note:Production line speed test paper should meet the following requirements:(the surface temperature of the equipment is not less than 172℃)

﹡Paper rating of not less than B grade        ﹡Paper moisture content of about:11%±2%

﹡top paper:100—250g/m2           ﹡core paper:100--250g/m2

﹡corrugated paper:100—200g/m2

4、 Flute-type combination:B,C(as customers’ requirement)

5、 Steam the necessary requirements:

﹡amount of steam 1500—2000Kg/Hr         ﹡the highest pressure 1.2Mpa

﹡common pressure:0.8-1.1Mpa

   6、power supply:380V     50Hz         Three-phase four-wire system

   7、equipment installed total power:about150KW     The actual power consumption:about 80KW(full speed)

   8、equipment covers:about75m×10m×5m(Specific length of foundation Figure prevail)

   9、Equipment out of paper orientation:According to the user to determine the transmission plant set left or right position

   10、Equipment applicability,Available in A, B, C class domestic or imported paper Paper


Customer-owned section

1、steam heating system:proposal with 4000Kg / Hr of a steam boiler    pressure:1.25Mpa    steam pipeline。

2、air compressed machine、air pipeline、glue conveying pipe。

3、power supply、wires connected to the operation panel and line pipe。

4、water sources、water pipelines、buckets and so on。

5、Water, electricity, gas flush mounting civil foundation。

6、Test with the base paper、corn starch (potato)、Industrial use caustic soda、borax and other material。

7、Oil equipment、lubricating oil、hydraulic oil、lubricating grease。

8、installation、commissioning of food, accommodation。And provide installers with the installation.


Name of machine:5 layer corrugated paperboard production line

specification

Equipment name

UNIT

QTY

Remark

HS-F

Shaftless mill roll stand

set

5

Spindle ¢240mm, hyperbolic heavy rocker

toothed   chuck,multi-point   brake,

hydraulic drive lifting, panning left and

right on the middle.


Paper trolley

set

10

track length6000mm,trolleyused 10mm medium plate welding。

PR-1-600

Top paper preheater

set

2

roller¢600mm,including pressure container certificate.Electric adjustment wrap angle。Wrap angle can adjust the paper preheat area in the range of360°.

PR-1-600

Core paper preheater

set

2

roller¢600mm,including pressure container certificate.Electric adjustment wrap angle。Wrap angle can adjust the paper preheat area in the range of360°.

SF-320S

Corrugated fingerless single facer

set


2

Corrugated main roller¢320mm,material with52CrMo tungsten carbide alloy steel,independent gearbox,universal joint transmission structure,

PR-3-600

Triple preheater

set

1

roller¢600mm,including pressure container certificate.Electric adjustment wrap angle。Wrap angle can adjust the paper preheat area in the range of360°.

GM-18

Double glue machine

set

1

Glue roller diameter215mm.Each independent frequency motor drive, manual adjustment glue gap.

DF

Conveyor bridge

set

1

200mm main beam channels, independent inverter motor drive pull paper feed, adsorption tension.Electric correction。

DF-10

Double facer

set

1

Dryer section 600MM*14pieces hot plate,pneumatic lift roller, using intensive pressure roller。

ZQS

Thin knife slitting

set

1

Electric thin bladeelectric detuning,five knives eight lines, Delta inverter,blade with tungsten alloy steel making.

NC-120

NC cutter helical knives

set

1

Full AC servo control, energy storage brake, helical blade structure, oil-immersed gears,10.5-inch touch screen display.

DMT-120

Paper sheet delivery and side conveyor

set

1

Electric adjustment cardboard size, pneumatic control transverse output paperboard.

ZJZ

Glue station system

set

1

Customer-owned pipeline. send glue pumpback glue pump.Each using glue unit and glue storage unit adopt gear pump automatically recycle.

QU

Gas source system

a

1

Including0.6m³gas tank1 unitAir pumppipeline is prepared by the customers.

ZQ

Steam system

set

1

Including within equipment pipelines valvetrapsmeter and steam elementscustomer-supplied heat and piping.

DQ

Electrical control cabinet system

set

1

Electrical control system: the whole line speed regulation institutions adopts frequency conversion motor.Electric cabinet surface electrostatic spraying paint, wear resistance and beautiful.Main contactor main relay adopt famous brand product.


HS-F Hydraulic shaftless mill roll stand


※Structural feature:

★adopt hydraulic drive to complete the paper clamping, loosen, remove for the medium, translation left and right and others,the lifting of the paper adopts hydraulic drive.

★brake adjustable adopts multipoint braking system.

★every stand matched two sets paper car , and they can paper on the both sides at the same time.


※Technical parameters:

1、the range of clamping paper:MAX1800mm MIN700mm

2、clamping diameters:MAX¢1500mm

MIN¢350mm



3、main shaft diameter of paper holder:¢240mm

4、gas source work pressure(Mpa):0.4---0.8Mpa


※Hydraulic system parameters:

1、Work pressure(Mpa):16---18Mpa

2、lifting hydraulic cylinder:¢100

×440mm






3.Clamping hydraulic cylinder:¢63×1300m

4、hydraulic station motor power:3KW

--380V -- 50Hz






2、5、solenoid valve

voltage:220V  50 Hz










※Mainly purchased parts, raw materials and origin:

Name of main parts


Brands or place of origin


material






Main shaft


Day steel production


diameter242mm






Swing arm


Production by own


Resin sand gray ironHT200






wallboard


Jigang prduction


Q235AWelding parts






bearing


HRB,ZWZ,LYC








expand chuck


Zhejiang xusheng


3、4inch shared






Main electrical


France Schneider



appliance













button


CHINT NP2series








Air switch


French Schneider








Pneumatic


Zhejiang Sonor CSM



components













Hydraulic station


Shandong zaozhuang








Brake pump


zhejiang



 ※paper trolley、track


Paper trolley、track

※Structural features:

★push the roller in place。

★track whole buried, The main frame of the 14th channel with ¢ 20mm cold drawn  round  welding,the track length 6000mm。

★Each paper with two stage paper trolley,and the paper from the two sides at the same time。


※main purchased components、materials and place of origin:

Name of main parts

Brands or place of origin

Material and type

Track and paper trolley

Tanggang or Jigang

Number 14 channel steel、Q235A、strip

bearing

HRB、ZWZ、CYC



PR-1-600 top(core)paper preheater


※Structural features:

★In accordance with national standard category pressure vessel,and with the pressure vessel certificate.

★The roll surface after precision grinding, fine grinding and hard chromium plating processing,surface friction,durable.

★electric adjustable angle, angle can  rotate in the range of 360°,and adjust the  paper preheat area.


※technical parameters:

1、diameter of the preheat roller:¢600mm       

Diameter of the angle:¢85mm×2

2、work power:380V     50Hz   

3、motor power:250W    short(S2)work system


※main purchased parts、materials and place of origin:

Name of main parts

Brands or place of origin

Material and type

Steam rotary joint

Shandong tengzhou Lu guan qiu


preheater

Hangang or Jigang

Q235BPressure Vessel Plates

bearing

HRB、ZWZ、CYC


Seat belt bearing

Zhengjiang five rings


reducer

Shandong, De zhou,Jin bu huan


relays

Chint or de li xi


Angle axis


GB seamless steel pipe¢85

traps

Beijing

Inverted bucket



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