1224 paper roll four colors printer slotter diecutter vibrate stacker

FULL AUTOMATIC HIGH SPEEDCORRUGATED CARDBOARD MULTI-COLOR PRINTING ROTARY DIE CUTTING ATTACHED SLOTTING MACHINE

Machine name

￠410—2400（width） High speed  4 colors printer diecutter machine .

Quotation

Name

Note

Quantity

Feeding unit

1. Front edge vacuum adsorption automatic  paper  feeding

2.  pressure-free paper feeding 

3. frequency conversion control suction paper feeding(air)

4. fan dust removal and dust brush

5. motorized adjust back cardboard baffleand touch screen adjust left and right baffle.

6. Automatic tidying cardboard

7. Servo motor drive ,one roller one servo (four servos)

8.double feeding air box

1

Printing unit

1. printing roller hanging  plate device with pedal switch .

2. Touch screen control printing roller phase and horizontal movement

3. Pneumatic inking, automatic ink distribution and ink shortage warning

4. hanging plate to zero line automatically,and wipe plate memory .

5. walking alarm bell on per unit .

6. Paper guide roll transfer cardboard ,setting feeding gap by touch screen, paper guide wheel position adjusted by motor.

7. Servo control phase adjustment.

4

Die cutting unit  

1. automatic die cutting rubber repair system

2.  pneumatic   knife and roller release, pneumatic roller self-locking device

3. Single  independent  servo motor  drive,  fast  phase adjustment

4. Speed difference compensation device.

5.Servo motor drive make sure high precision

1

Vibration stacker

1

FOB to Tianjin sea port                total price: 126700USD

If customer want 300lpi ,the anilox roller must be ceramic roller  the price of this machine will be 138500USD

The gear is customized by the machine tool gear manufacturer, the overall hardness is HRC52~58, the accuracy is 7 grades (part 6), the gear pump spraying and lubricating, and each unit is equipped with a man-machine interface display and oil window display

The rear panel can operate the host acceleration and deceleration, each unit phase jog, paper feed start and stop, alarm bell, positive and negative jog emergency stop

Each group is equipped with Kunlun communication touch screen, order memory.

Maximum speed（rpm）

300pcs /min

Working speed

260pcs/min

Max feeding size

1200*2400mm

Minimum feeding

350*500mm

Wall thickness（mm）

60mm

Gear thickness（mm）

60mm（20CrMnTi）

Max printing area（mm）

1200*2400mm

Minimum slotting

Positive type 250*80*250*80mm

Negative type  150*150*150*150mm

LPI

220.-400 optional

Precision（mm）

Printing chromatic/topping accuracy±0.5, die cutting accuracy±0.75

Printing plate thickness（mm）

4mm

Cardboard thickness（mm）

3-12mm

Air consumption(Nl/min)

1.2m³/min

FEEDING UNIT:

1. The control panel is equipped with a 7-inch man-machine interface color touch screen, which can display the paper feeding section, printing section, slotting section, and die cutting section, which is convenient, fast and high-precision operation. It can control and display the current phase,running speed, and timing setting. The dual operating system of man-machine dialogue and manual electric control is more convenient for operation.

2. The electric control machine dividing and combining with an alarm bell, and the opening and closing continue to ring the alarm to ensure the safety of operators. The drive shaft is equipped with a friction clutch to avoid misoperation and damage to the machine.

3. Suction assists paper feeding, frequency conversion control fan 7.5KW, according to different cardboard bending conditions, frequency conversion air volume adjustment to ensure smooth paper feeding. The brush is used to remove dust and is equipped with a powerful negative pressure suction dust removal fan to remove dust, paper scraps and other debris on the surface of the cardboard to improve printing quality.

4. The die-cutting department is equipped with a control switchto control the emergency stop of paper feeding. Paper lifting and dropping are driven by air cylinders, which are quick and labor-saving.

5. Adopting the leading edge roller paper feeding system of Shandong "Komori Seiko", simple operation and high precision. The amount of extension can be adjusted and the production adaptability is strong. The speed-increasing transmission is more stable, suitable for warping and thin cardboard transmission, and the effect is obvious. Feed the paper accurately.

7. Electric adjustment of the two-way side baffle;

8. The main screen displays the order set number and actual production number. When the quota is completed, it will automatically alarm and stop the paper feeding, and the anilox roller will be (automatically) separated from the printing plate.

9. You can freely set the paper aligning time and paper aligning interval time, making the operation more flexible and suitable for personal operating habits.

10. The paper feeding section, printing section, slotting section and die cutting section are automatically reset to zero by electric.

11. General cartons use automatic zero-returning device, and can be adjusted to the correct position after two trial printing to reduce cardboard waste.

Dust brush

PRINTING UNIT :

Machine unit separation and combination

1. The button switch electrically controls the separation and combination of the machine, and is equipped with an automatic alarm device. The bell will continue to warn during travel to ensure the safety of operators.

2. Pneumatic interlocking device, the locking is firm, convenient and accurate.

3. The split drive shaft of the unit is equipped with an overload protection device to prevent damage to other parts.

Printing roller;

1. Including printing plate outer diameter ￠410mm (including plate thickness 4mm and plate thickness 3mm).

2. Using 45# high-quality steel, after quenching and tempering, turning, etc., the axial and circumferential reference lines are engraved, and the surface is plated with hard chrome.

3. Dynamic balance correction, stable operation, suitable for high-speed operation.

4. Ratchet fixed reel shaft. It is equipped with a plate hanging groove,

which is suitable for quick plate change.

5. The microcomputer high-precision printing roller can be adjusted by 360°. Both operation and stop can be adjusted.

6. Equipped with a plate roller foot switch, which can be adjusted when

attaching a plate, saving labor and effort.

8. The axial adjustment is electric adjustment, and is controlled by PLC multifunctional touch screen. Click to enter the axial adjustment interface, and the adjustable distance is 10mm on the left and right.

Pressure roller

1. Refined processing with high-quality seamless pipe, dynamic balance correction, stable operation, outer diameter 156mm.

2. Adopt high-frequency hot-loading double-disc welding, quenching and tempering, processing, dynamic balance, surface grinding, and hard chrome plating.

3. Adopting a 1:200 double-stage worm gear adjustment mechanism, the adjustable distance between the printing roller and the imprint is 0-11mm, and the gear meshing is not affected during adjustment, ensuring transmission accuracy.

Anilox roll

1. The outer diameter of the anilox roller is ￠215mm.

2. The anilox roller is manufactured by the well-known brand "Changzhou Haili", using high-quality alloy structural steel, after quenching and tempering, dynamic balance correction, grinding, polishing, pressing the mesh point, hard chrome plating, long operating life, wear resistance and Corrosion, good ink transfer and ink control.

3. Pneumatic anilox roller automatic lifting device.

4. Honeycomb mesh number of metal anilox roller:220-300, lines/inch.

Rubber roller

1. The outer diameter of the ink distributing rubber roller is ￠200mm.

2. The rubber rollers are produced by "Chunhui" in Hebei Province and are refined and processed with high-quality seamless steel tubes, tempered and adjusted for dynamic balance.

3. Ink distribution uses "Taibang" silent motor, with overrunning clutch and automatic idling device to prevent ink from drying up.

4. The rubber is made of high-quality nitrile rubber, which is resistant to wear and corrosion, and is processed by a precision CNC grinder to ensure the middle and high precision of the roller, and is calibrated by a dynamic balancer.

5. Adopt double-stage aluminum alloy die-casting deceleration device to adjust, the adjustment is precise and labor-saving, and it will automatically lock after adjustment to ensure the printing quality. The gears are connected by a cross slider keyless to ensure the correct meshing position of the transmission gears when adjusting the gap.

Ink supply system

1. Pneumatic diaphragm pump, simple operation, convenient maintenance, stable ink supply.

2. Pneumatic ink filling, ink shortage alarm, automatic ink distribution.

3. The filter screen filters impurities to ensure printing quality.

4. Cycle cleaning of pipelines and ink rollers, easy to operate and clean.

Phase adjustment mechanism

1. The printing die-cutting adopts frequency converter to control the electric system, and 360° phase adjustment. (It can be applied whether it is running or stopped)

2. The phase motor adopts the frequency converter to control the speed. The encoder cooperates with the PLC. The larger the adjustment value, the faster the speed, and the automatic fine adjustment is close to the minimum value, so that the phase adjustment accuracy can be controlled at about 0.2mm.

Printing phase fixing device

1. Cylinder type brake mechanism.

2. When the machine is separated or the phase is adjusted, the brake mechanism restricts the machine's rotation and maintains the original fixed position of the gear.

3. Each printing unit is equipped with the host's forward and reverse jog control, the operation is simpler and labor-saving.

DIECUTTING UNIT

The die-cutting department is equipped with a single servo tracking independent motor drive. The advantage is that the torque resistance of the die-cutting group will not be transmitted to the printing group, which will affect the printing quality and accuracy.

(The phase adjustment adopts the built-in independent adjustment of the servo driver, which is fast. It can also independently test the cardboard die-cutting effect to adjust the die-cutting pressure.)

Die roll (lower roll)

1. The outer diameter is ￠360mm (without cutter die) including the cutter plate ￠410mm.

2. The surface of high-quality steel is ground, balance correction, increase running stability, hard chrome plating.

3. The fixed screw holes of the knife mold have an axial distance of 100mm and a radial distance of 11 equal parts. Applicable knife mold height 25. 4mm.

4. Wood template thickness: 16mm (for three-layer boards)

13mm (for five-layer board)

Rubber pad roller (upper roller)

1. The outer diameter is ￠388.9mm, and the rubber pad size is250mm (German Dipai).

2. Quick-change rubber pad, wear-resistant and long life.

3. The surface of high-quality steel is ground, balance correction, and operation stability is increased.

4. The gap between the double worm and the die roller is 0-7mm.

5. The rubber pad has a thickness of 10mm and a width of 250mm.

6. Mechanical transverse 40mm series moving device. Each knife is in a different position, which effectively prolongs the service life of your rubber sleeve.

7. Pneumatic separation of the knife mold device, the knife mold is pneumatically separated during empty operation and phase adjustment to protect the rubber pad and prolong the service life of the rubber pad.

Speed difference compensation device

1. Provide the most advanced equalizer system to control the surface speed of the drum and reduce operator errors. Unlike the standard cross-cutting device, the bottom rubber pad is not directly covered on the bottom roller, but is first placed on the bearing sleeve. No matter how the diameter of the bottom rubber pad changes, because the bearing can slide freely on the roller, the surface speed of the bottom rubber pad is completely controlled by the die.

2. The main progress of the equalizer in controlling the size of the carton is that it does not require the involvement of the operator, and the operator does not need to adjust the speed of the roller regularly, but is automatically adjusted by the equalizer. This is very important in the die-cutting repeat order. Important, because the customer wants the same size for each batch.

Grinding repair mechanism

1. Electric or touch screen control grinding rubber pad, fast and efficient correction.

2. Improve the service life of the rubber pad.

3. The soft roller automatic repairing device can repair the worn felt cover many times, the repaired felt cover is smooth and clean, maintains the same performance as the concentric felt cover, and greatly improves the repeated use rate of the felt cover.

Phase adjustment device

1. The die-cutting phase adopts electric digital 360° adjustment, and it can be adjusted when running or stopping.

2. The die-cutting department is equipped with a 10-inch color touch screen (order storage, recall and use of deposit notes, parameter settings, etc.), which makes the operation more convenient, intuitive and accurate.

VIBRATOR STACKER

1. Connection arm operation with automatically

2.The driving belt of connection arm can adjust the elasticity alone and choose the number of connection arm at will.

3.Pile up to 1600mm.

4. Platform elevator with brake control device to keep stable position anti-slipping.

5. A pneumatic controlled-plate will be pop-up to hold the coming substrate, when a presetting height reaches.

6. Anti-slipping belt used in the transport bed.

7.with vibrator unit to clean waste